Production - Industry 4.0

Production management and planning

Kais Factory is a powerful software designed to simplify production control. Fully linked to commercial management, plant management and process automation.

Faster, more efficient and better production

Kais Factory is developed to improve efficiency and productivity in any production model.

It comprehensively manages the traceability chain and controls resources in all phases of production, from raw materials, components and machinery, to checking the quality of the final product.

Notable advantages

It comprehensively manages the entire production process, plant control and planning. It simplifies the production and daily processes of production centres and optimally manages the raw materials, components, operators, machines and tools of the centre.

Notable advantages

Production planning
Production planning capacity according to human resources, warehouse needs, orders and forecasts. Scheduling.

Production management
Creation of production methods and manual or automatic generation of manufacturing orders. Calculation of needs.

Traceability
Integrated traceability in all product movements. Permanent history with view in expandable tree structure. Customized control of received and produced batches. Complete information on receipt and delivery traceability, with production usage history. Traceability tree.

Warehouse and stock
Precise management and control of warehouses and stock locations and associated consumption.

Personnel and machinery
Control of markings, entries of work parts of operators and loads per machine.

Production indicators
Productivity reports with speeds per machine, times used and personnel.

Economic evaluations
Evaluations in simulation environments and in real environments: theoretical costs vs. real costs.

Manufacturing orders
Create one-off or massive OFs. OFs for shortages. Product recovery. Parking OFs. Modification of quantities and times of OFs. Phases and components. Replace components one-off or massively. Printing of OFs. Printing of labels. Reprocessing orders. Closing of OFs. Loads per machine. Comprehensive reports and statistics. Manufacturing history.

Purchases
Direct access to suppliers, purchase orders, purchase/sales traceability, monitoring of purchase prices by item and supplier, creation of purchase proposals and grouping according to supplier. Receipt of purchases by specific delivery note with recovery of lines from the order sent to the supplier.

Touch

Software designed for touch screens. It allows you to control the different production phases and the presence of your workers in real time through a very intuitive interface

Main features

Attendance and markings
It collects the markings of the entries and exits of the personnel to control the changes of tasks and shifts, recording the work parts of the operators in the phases of the manufacturing orders in which they intervene.

Manufacturing order
Control and management of OF in the plant and introduction of information by the operator.

Component consumption
It captures the inputs of materials and the consumption of raw materials and products, and records the articles in the warehouse as they are manufactured. Through the module, machines and processes can be managed.

Visualization
Visualization and editing of images and videos in the production process.

Link to equipment
Control and link to industrial equipment and systems.

Quality and controls
Introduction of data in the plant for quality control. Monitoring of needs and results in machines, sections and procedures.

Worker

Software for managing attendance, timekeeping and access control. It will allow you to quickly and automatically manage the available time of the operators.

Main features

Schedules and calendars
Use multiple calendars, schedules and periods depending on the company, and allow you to create rotating or alternative shifts and define holidays.

Operator management
Create profiles for each operator, with section assignment, monitoring parameters, authorizations and other data (training courses, etc.).

Automatic timekeeping tracking
Enter automatic and manual timekeeping through terminals on the plant or at access points and also by manual entry into the system.

Access control
Allows you to control access to the plant for regular and temporary operators, ensuring security.

Settlements and reports
Create reports from attendance, shift, and section data and manage data to calculate payroll, debts and excess hours.

PPE
Material and resource management.

External visits
Security control of external visitors to the facilities.